Ultrasonic testing

TOFD Ultrasonic Flaw Detector

HS810

 it has Synthetic Aperture Focusing Technique (SAFT), improved the defect measurement accuracy, with function of remote controlling and automatic scanning, it greatly improved the detection efficiency; 

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Features:

  1. General Features:

With high light TFT screen, the background color and brightness can be adjusted according to environment; make it clearly displayed under high-light or low-light environment.
It tested with ultrasonic diffraction signal, solve the limitation and insoluble of convention ultrasonic testing which only use A-scan
Intergraded with A scan, B scan, C scan, CB scan, P scan, TOFD imaging and guided wave imaging
With Synthetic Aperture Focusing Technique (SAFT), improve defect measurement accuracy
With stable waveform, high SNR (Signal to noise ration), identify the defects more clearly
With built-in detection process standards, and the instrument can help user automatically generate detection process
Using a scanner instead of holding probe with hand, more quickly, more steady and more accurate
TOFD testing with multi-channels, cover all area of weld saw
The A scan waveform of each point position can be recorded
Built-in probe position encoder
With large storage space and the testing data can be transmitted through the network
The instrument shell is made by polymer composites, shockproof and drop resistance
Integrated data cable with low transmission loss
Designed according to EN12668-12000 standard, with Chinese and English certificate

  1.  Flaw Detector features:

Scanning mode: non-parallel and parallel scan for weld
Defect location: analysis software directly read out the defect location, depth and its height
Defects display: Visual display the location of the defect in the workpiece and the vertical endpoint
A-scan: RF A-scan waveform improve evaluation capacity of defect signal
B-scan: demonstrate the cross section with defects
TOFD imaging: display the weld saw section with scan dimension and depth dimension, the location, length, depth and height of defects will be demonstrated

  1. Testing scope

Zoned coverage of 200mm thickness with multi-channel TOFD and PE testing, can be extended to cover 400mm thickness

  1. Data analysis

Through Wave Removal: special tool to process near-surface defect, improve near-surface defect analysis accuracy
Horizontal and Vertical Shift: Meet different operation habit
SAFT: Effectively improved the defect measurement accuracy 

  1. Data record and output

Testing parameters can be preset, loaded, saved, edited, printed and sent to PC easily.
One-time 40m TOFD scan reach large data record storage
The testing data, image can be auto named and auto-saved.
The testing data, image can be can be saved, loaded, analyzed, printed and send to PC easily
With USB2.0 , LAN and VGA communication interfaces

  1. Off-line analysis software function

The off-line analysis software can be installed in Windows™ 98SE, Windows™ 2000, Windows™ XP, Windows™ Vista and Windows™ Win7 operation system.
Display pre-processing image and after-processing image on the same screen.
Directly convert TOFD image to BMP
Restore and replay A scan waveform recorded when scanning
Analysis defect size and contour
Statistical analysis of the thickness / amplitude data
Analysis result can be converted into ASCII / MS Word / MS Excel format report

Specifications

Max Probes used

 10

Pulse

 minus rectangle pulse

Pulse front edge

 <10 ns

Pulse width

 50 ns-1000ns adjustable

Impedance match

 25Ω /500Ω adjustable

Scanning range

 0-1400mm

Sampling frequency

 125MHZ/12bits

Sampling depth

 512/1024 adjustable

Repetition frequency

 25-800Hz adjustable

Waveform average

 1-8 adjustable

Rectify mode

 digital rectify

Attenuator Accuracy

 <+1dB/12dB

Sound speed

 300~20000 m/s

Dynamic range

 ≥30dB

Vertical linear error

 ≤4%

Horizontal linear error

 ≤0.3%

Resolution

 >36dB (5P14)

Surplus sensitivity

 60dB (depth 200mm, Φ2 flat bottom hole )

Waveform display

 RF wave, full wave, plus/minus half wave, Signal spectrum (FFT)

Imaging

 A-scan, B-scan, D-scan

Linear scanning length

 0~40000 mm auto-scrolling

Recording method

 recording original data completely

Software function

 with SAFT processing function, Through Wave Straighten function

Report output

 A scan, B-scan images, C-scan images, CB image, TOFD image, D scan images, P-scan image and other data can be converted to report and print out.

Memory

 1G

Flash SD storage

 4G

Interface

 LAN, USB2.0, VGA , can connect to SD card, printer, PC and monitor

Display

 6.5 inch TFT screen, with SVGA 640×480 pixels (max A-scan size

Operation mode

 Keyboard, mouse and shuttle

Operation system

 Win CE 

Detection signal transmission

 detection signal and encoder data is transferred instrument by using a single integrated cable

Mechanical scanner

 the mechanical scanner with magnetic wheel and spring coupling device, with remote control function, can efficiently scan around the steel pipe

Size

 248×180×80 mm 

Battery supply

 8 hours

Working temperature

 (-10-40)°C

Working humidity

 20-95%RH

Weight

 2.4Kg (include battery)

 

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